I’ve had a March 809 pump for some time now. I haven’t been using it because it cavitates when pumping hot water. During a KROC homebrew club meeting I over heard a guy talking about mounting his pump in a tool box. He showed me a few pictures and viola – here I am with a similar setup.
The nice features of this arrangement are – I added a 30A 2 pole on/off switch (which is upside down at the moment), a nice junction box for the wiring, a 6″ pine board for mounting the motor. I mounted the pump head before mounting the motor so I was only able to get one bolt to secure the motor mounting – if you attempt this, make sure you drill your motor mount holes in advance. When attaching the pump head to the motor I needed to buy longer 8/32 machine screws – 1/2″ worked well. To locate the spot to drill for the screws I followed another websites recommendation to put the screws in without the pump head, then put toothpaste on the screw heads and lined it up. The walls of the tool box were angled, which is not ideal, so I did have to expand the size of the holes to get be able to line them up.
Lot’s of close work getting everything mounted in a small box – but I think the results were worth it. It adds a large amount of “cool factor” to the pump and should make it much more usable.